Building smarter and safer mines through IoT technology

Torsa provides innovative technologies tailored to the daily challenges of these industries. Their specialised systems enhance safety and efficiency, and have been recognised with international awards for their performance and reliability.

HUMAN EXPOSURE VIBRATION MONITORING SYSTEM

Vehicle operators in the mining operation are exposed to many occupational agents that can pose a threat to their health and ergonomics during their driving activities: noise, dust, vibrations, diesel particles, etc. Those occupation agents may cause accidents or illness.

In recent studies by the University of Oxford (United Kingdom) and the University of Queensland (Australia) conclude that human exposure to vibration is the most invasive occupational agent posing the greatest risk to the mining equipement operators, and it may lead to chronic cervical injuries. International standards ISO 8041 and ISO 2631-1 regulate the human exposure to vibration thresholds.

TORSA human exposure to vibrations monitoring system measures and evaluates vibrations mining equipment operators are exposed to. Vibration monitoring system measurements can be used as a prevention tool, helping reduce injuries occurred as a result of long exposure to high levels of vibrations.

Collision avoidance system for open-pit mining: real-time safety and control

Reduce collision risks and improve operational safety

In open-pit mining, safety is a constant challenge. Collisions between haul trucks and auxiliary vehicles pose a significant risk due to limited visibility, lack of real-time communication, and difficult terrain conditions. These incidents not only endanger the lives of operators but also result in high repair costs, downtime, and regulatory penalties.

Torsa’s collision avoidance system provides an advanced solution based on 3D LiDAR, AI-powered cameras, and high-precision GNSS with RTK, capable of detecting vehicles, pedestrians, and obstacles without the need for tags. With continuous environmental monitoring and real-time visual and audio alerts, our system ensures safer and more efficient mining operations. It also integrates with fleet management systems to optimise both safety and productivity.

Key benefits of Torsa’s Collision Avoidance System

Operational safety and peace of mind

  • Real-time risk detection: thanks to 3D LiDAR technology and AI cameras, the system detects vehicles, people, and objects without the need for tags, reducing blind spots and delivering instant alerts.

  • Compliance with safety protocols: the system automatically logs each incident with detailed information on location, operator and environmental conditions, facilitating audits and ensuring regulatory compliance.

  • Reduced distractions and fatigue: Torsa’s predictive algorithms identify behavioural patterns and issue proactive alerts in the event of fatigue or operator distraction.

Savings and profitability

  • Reduced repair costs and downtime: minimises equipment damage and increases vehicle availability.

  • Optimised loading zones and parking areas: communication between machines allows for better coordination in critical operations, preventing delays and boosting productivity.

  • Extended equipment lifespan: by reducing incidents and harsh braking, mechanical components are preserved for longer.

Intelligence and data-driven decision making

  • Informed decision-making: the .torsacloud platform offers custom dashboards with key data analytics to improve safety and operational efficiency.

  • Integration with fleet and safety management systems: compatible with fatigue monitoring and other mining technologies to deliver a comprehensive view of operations.

  • Heatmap generation of alerts: enables identification of traffic patterns to improve route planning and vehicle flow.

  • Custom KPI reports and analysis: supervisors can review safety metrics and take proactive measures based on real-time insights.

Collision Avoidance System for Underground mining: Precision and safety in extreme conditions

Did you know that collision-related accidents are one of the main causes of operational disruption in mining?

Underground mining presents unique and complex challenges: confined spaces, limited visibility, and the absence of GPS signals. These factors significantly increase the risk of vehicle collisions and pedestrian accidents, which not only endanger lives but also affect operational continuity, leading to high costs due to equipment damage and downtime.

TORSA’s Collision Avoidance System for underground mining has been specifically designed to address these extreme conditions. Using cutting-edge technology based on AI-powered cameras, predictive algorithms, and a robust system architecture, the solution provides real-time detection and prevention without the need for tags or constant internet connectivity.

Advanced technology for underground safety

Torsa’s collision avoidance system integrates high-performance technologies that ensure operational safety in the most challenging environments:

AI Cameras Adapted to Your Mine

These intelligent cameras not only detect but also recognise and prioritise the presence of people, vehicles, and objects in real time. This functionality is crucial in scenarios where multiple events occur simultaneously, ensuring that human safety always comes first.

Dust-Repellent Cameras for Minimal Maintenance

Specially designed for underground environments, our cameras feature a protective coating that reduces dust accumulation. This significantly lowers maintenance needs and increases system availability.

Continuous Learning Algorithms

Thanks to machine learning, the system constantly improves its performance, adapting to the specific conditions of each mine. This adaptability enables more accurate detection and significantly reduces false positives.

Key benefits of Torsa’s Collision Avoidance System

Safety and peace of mind

  • Advanced AI recognition: the system identifies and prioritises people, vehicles and objects, ensuring human lives are protected above all during critical events.

  • Offline functionality: it does not require a constant internet or GPS connection, guaranteeing reliable operation in deep tunnels and hard-to-reach areas.

  • Event logging: the system stores detailed incident histories, allowing safety teams to review, report and improve safety protocols.

  • Enhanced corporate reputation: a safer working environment reduces workplace accidents, improves employee satisfaction, and strengthens the company’s image.

Cost efficiency and profitability

  • Reduced maintenance costs: the dust-repellent camera technology minimises the need for frequent cleaning, optimising resources and reducing downtime.

  • Lower collision-related expenses: by preventing accidents, the system helps avoid machinery repairs, infrastructure damage, and operational delays.

  • Lower collision-related expenses: by preventing accidents, the system helps avoid machinery repairs, infrastructure damage, and operational delays.

  • Extended equipment lifespan: built to withstand extreme conditions, the system ensures long-lasting, reliable operation.

  • Regulatory compliance: by aligning with international standards such as those from the ICMM and EMESRT, the system helps avoid safety-related fines and legal issues.

Reliability and complete control

  • Continuous learning: the system’s cameras improve their performance over time, adapting to the specific environment of each operation.

  • Rugged design: both cameras and sensors are engineered to withstand the harshest underground mining conditions.

  • High availability: with performance exceeding 96%, the system ensures continuous and stable operation.